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Publication No: IN202311035319 [India] Application No: IN202311035319
Title: A process for producing graphite incorporated polyurethane based lightweight and anticorrosive composite material for shoe outsole application
Publication Date: 22-11-2024 File Date: 20-05-2023
Inventor(s): Somjyoti Basak; Sunirmal Jana; Srikrishna Samanta; Madhusudan Pal; Rajeev Varshney
IPC Classification: B32B 27/12, B32B 27/40, A43B 13/12, C08K 3/22, H01M 4/587
Abstract:
Present work relates to incorporation of select quantity of graphite powder (size: 1-20 m) into commercially available thermoplastic polyurethane granules  for making anticorrosive, relatively light weight and flexible composite through a bottom poring melt quenching process at a selected temperature of (220?100C)  involving a newly designed reactor/smelter. Said process facilitated improvement of mechanical and anti-corrosion properties of TPU-graphite based composites. This  simple, straightforward and cost effective bottom poring melt quenching process produced material of improved comfort and shock-absorption ability primarily suitable  for jogging shoe outsole, walking shoe midsole, safety shoes, slippers and sandals. The invented polyurethane-graphite composite material has a density of 1.14 ? 0.04  g/cc, a tensile stress of 4.77?0.2 MPa. Select composite with 0.3% graphite powder in TPU composition showed Hardness Shore A: 79 (IRHD value: 83) and 83 (IRHD  value: 87). Regarding anticorrosion property of the inventive composite, no visible change was observed in appearance (colour) which connotes scale Grade: 5 after 100  h of salt spray. Figure 1.
CSIR-Central Glass and Ceramic Research Institute
CSIR-Central Glass and Ceramic Research Institute[CSIR-CGCRI]
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Industrial Applications Chemistry, Chemical Processes Polymers [Chemistry, Chemical Processes] Composites [Materials]